CFD Simulation & Engineering Analysis Services

Advanced computational fluid dynamics solutions for fluid flow, heat transfer, mixing, multiphase systems, ventilation and equipment performance optimization across process, energy and manufacturing industries.

Simulation-Driven Insights for Better Engineering Decisions

TecGeetha Consulting provides CFD simulation services to evaluate flow behaviour, thermal performance, mixing efficiency, pressure distribution and equipment performance before fabrication or plant modification.

We support equipment manufacturers, EPC companies and operating plants with simulation-based design validation, troubleshooting, optimization and practical engineering recommendations.

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CFD simulation services using ANSYS Fluent and OpenFOAM

Our CFD Simulation Services

Engineering analysis for flow, heat transfer, mixing, multiphase systems and performance optimization.

Fluid Flow Analysis

  • Internal and external flow
  • Velocity and pressure distribution
  • Pressure drop evaluation
  • Flow maldistribution
  • Dead zones and recirculation
  • Turbulence analysis

Heat Transfer Analysis

  • Conjugate heat transfer
  • Forced and natural convection
  • Thermal distribution
  • Hotspot identification
  • Heat loss and gain
  • Transient thermal analysis

Mixing & Agitation

  • Agitator and impeller performance
  • Mixing time estimation
  • Flow pattern evaluation
  • Power consumption assessment
  • Impeller and baffle optimization
  • Mixing uniformity improvement

Multiphase Flow

  • Gas–liquid and liquid–liquid flow
  • Solid–liquid and slurry flow
  • Particle tracking
  • Sedimentation
  • Free surface and VOF
  • Erosion and deposition

Equipment Performance

  • Tanks and agitated vessels
  • Separators, cyclones and scrubbers
  • Heat exchangers and reactors
  • Ducts and manifolds
  • Nozzles and valves
  • Rotating equipment flow paths

Ventilation & HVAC CFD

  • Indoor airflow distribution
  • Thermal comfort
  • Ventilation effectiveness
  • Smoke and contaminant movement
  • Cleanroom and data centre cooling
  • HVAC layout optimization

Combustion & Thermal Systems

  • Combustion chamber analysis
  • Burner and furnace flow
  • Boiler and flue-gas flow
  • Temperature and heat flux
  • Efficiency improvement
  • Emission distribution

Species Transport & Dispersion

  • Gas and vapour dispersion
  • Pollutant transport
  • Concentration distribution
  • Leakage scenarios
  • Chemical species mixing
  • Exhaust and stack dispersion

Particle, Erosion & Wear

  • Discrete phase modelling
  • Particle trajectories
  • Erosion prediction
  • Solid deposition
  • Wear-prone regions
  • Geometry optimization

Rotating Equipment CFD

  • Pump, fan and blower flow
  • Impeller flow analysis
  • Pressure and velocity distribution
  • Cavitation risk assessment
  • Recirculation identification
  • Hydraulic optimization

Design Optimization & Engineering Recommendations

CFD results translated into practical design and performance improvements.

Pressure Drop Reduction

Identify restrictions and improve flow paths to reduce energy consumption.

Heat Transfer Enhancement

Improve thermal distribution, heat flux and equipment performance.

Flow & Mixing Improvement

Eliminate dead zones and improve distribution and mixing efficiency.

Capacity & Energy Optimization

Compare design alternatives for higher capacity and lower operating cost.

Engineering Simulation Platform

Industry-relevant solvers and geometry, meshing and post-processing tools.

ANSYS Fluent

Industrial CFD for flow, heat transfer, multiphase and rotating systems.

OpenFOAM

Open-source CFD for customized engineering simulation workflows.

COMSOL Multiphysics

Coupled flow, thermal and transport modelling for multiphysics problems.

SpaceClaim / Meshing / ParaView

Geometry preparation, mesh generation and advanced visualization.

CFD Methodology

A structured workflow focused on reliable modelling and engineering interpretation.

Geometry Preparation

CAD cleanup, fluid-domain extraction and geometry simplification.

Meshing

Mesh strategy, boundary-layer refinement, quality checks and grid independence.

Numerical Simulation

Physics selection, boundary conditions, solver setup and convergence monitoring.

Results & Recommendations

Visualization, engineering interpretation, comparison and optimization.

CFD Deliverables

Clear model documentation, numerical evidence and actionable recommendations.

Model Documentation

  • Geometry and domain
  • Boundary conditions
  • Material properties
  • Physics models

Numerical Assessment

  • Mesh statistics and quality
  • Grid independence
  • Convergence history
  • Residual and monitor plots

Simulation Results

  • Velocity and pressure contours
  • Temperature and heat flux
  • Streamlines and trajectories
  • Volume fraction distribution

Engineering Report

  • Methodology and assumptions
  • Results interpretation
  • Design comparison
  • Recommendations and final report

Validation & Quality Approach

Numerical checks, sensitivity assessment and engineering review for credible results.

Convergence & Conservation

Residual monitoring, balance checks and convergence verification.

Mesh Independence

Mesh sensitivity assessment for critical performance parameters.

Engineering Validation

Comparison with calculations, vendor data, experiments or plant data when available.

Industries We Serve

CFD simulation support across process, energy, building and manufacturing sectors.

Oil & Gas

Petrochemical

Chemical

Pharma

Food & Beverage

Power

HVAC & Buildings

Manufacturing

Related Engineering Services

Explore connected TecGeetha engineering capabilities.

Process Engineering

Process design, simulation, hydraulic analysis and optimization.

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Mechanical Engineering

Static equipment design and equipment engineering support.

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Process Safety

Risk, dispersion, ventilation and operational safety support.

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FEA Services

Structural, thermal, fatigue and design validation studies.

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Need CFD Simulation Support?

Connect with TecGeetha Consulting for flow analysis, heat transfer, mixing, multiphase simulation, ventilation studies and equipment performance optimization.

Request CFD Simulation Support