Process Safety, Risk & Operational Excellence Services

Comprehensive process safety, risk assessment, audit, statutory compliance, commissioning support and operational excellence services for process, energy and manufacturing industries.

Supporting Safer Design, Commissioning and Plant Operations

TecGeetha Consulting provides process safety and HSE engineering support across concept development, design, construction, commissioning and operating stages.

Our services include hazard identification, quantitative risk assessment, functional safety studies, emergency planning, safety audits, SIMOPS reviews, surge analysis, statutory certification support and specialist engineering studies.

Request Process Safety Support
Process safety, HAZOP, QRA, SIL and risk engineering services

Risk Assessment

HAZOP, HAZID, QRA, consequence modelling, SIL and risk reduction studies.

Operational Safety

SIMOPS, audits, emergency planning, commissioning readiness and operational support.

Regulatory Compliance

Statutory certification support under Petroleum Rules 2002 and SMPV(U) Rules 2016.

Our Process Safety & Risk Engineering Services

Integrated support for risk reduction, statutory compliance, operational readiness and plant performance improvement.

Hazard Identification & Risk Studies

  • HAZOP / HAZID Studies
  • Quantitative Risk Assessment
  • Consequence Modelling
  • Individual & Societal Risk
  • Fire, Explosion & Toxic Dispersion
  • Risk Reduction Recommendations

Functional Safety Engineering

  • SIL Studies
  • SIL Verification
  • LOPA
  • SIF Review
  • SRS Support
  • Functional Safety Lifecycle Support

Safety Audits & Design Reviews

  • Pre-Commissioning Safety Audit
  • Pre-Startup Safety Review
  • Operational Safety Audit
  • Design Safety Review
  • Energy Audit
  • EIA Support & Feasibility Study

Process Safety Documentation

  • P&ID Preparation & Updation
  • Conceptual & Preliminary Design
  • Naming & Labeling
  • Operating Manual Updation
  • Safety & Operating Procedures
  • Commissioning Procedures

SIMOPS & Operational Safety

  • SIMOPS Workshop
  • SIMOPS Risk Assessment
  • SIMOPS Procedure Preparation
  • Shutdown & Startup Safety Review
  • Permit-to-Work Interface Review
  • Construction–Commissioning Interface

Emergency Preparedness

  • Onsite Emergency Plan
  • Offsite Emergency Plan
  • Emergency Response Plan
  • Disaster Management Plan
  • Evacuation & Muster Planning
  • Mock Drill Planning Support

Surge & Pipeline Safety

  • Pipeline Surge Analysis
  • Water Hammer Analysis
  • Pump Trip Analysis
  • Rapid Valve Closure Analysis
  • Surge Protection Review
  • Surge Vessel / Air Vessel Sizing

Commissioning & Operational Support

  • Hydrotesting Safety Support
  • Degassing Safety Support
  • Troubleshooting Support
  • Commissioning Assistance
  • Start-up / Shutdown Support
  • Operational Readiness Review

Statutory Safety Certification

  • Safety Certificate
  • Tank Test Certificate
  • Degassing Certificate
  • Petroleum Rules 2002 Support
  • SMPV(U) Rules 2016 Support
  • Regulatory Documentation Support

Electrical & Lighting Safety Studies

  • Lightning Protection Study
  • Illumination Study
  • Lighting Improvement Study
  • Electromagnetic Interference Study
  • Earthing & Bonding Review
  • Static Electricity Hazard Review

Plant Performance Improvement

  • Plant Optimization
  • De-bottlenecking Studies
  • Utility Optimization
  • Energy Saving Opportunities
  • Capacity Enhancement
  • Reliability Improvement

Technical Training

  • HAZOP Training
  • Process Safety Training
  • SIL Awareness
  • Emergency Response Training
  • Process Engineering Training
  • Customized Corporate Training

Software Expertise

Process safety and risk studies supported using recognized software and analysis tools.

PHAST

Consequence modelling for fire, explosion and toxic dispersion scenarios.

SAFETI

Quantitative risk assessment, risk contours and societal risk analysis.

PHAWorks 5.0

HAZOP, HAZID and process hazard analysis documentation.

AFT Impulse / PipeNet

Transient hydraulic analysis, surge assessment and protection studies.

Engineering Deliverables

Structured reports and documentation aligned with industrial safety and regulatory requirements.

Risk Studies

  • HAZOP / HAZID Report
  • QRA Report
  • Risk Contours
  • Consequence Modelling Report

Functional Safety

  • SIL Classification Report
  • SIL Verification Report
  • LOPA Worksheets
  • SIF Register / SRS Inputs

Audit & Operational

  • Safety Audit Report
  • PSSR Report
  • SIMOPS Procedure
  • Design Review Report

Emergency & Specialist

  • Onsite / Offsite Emergency Plan
  • Surge Analysis Report
  • Lightning / Illumination Study
  • Energy Audit / EIA Support Report

Codes, Standards & Guidelines

Engineering support aligned with recognized functional safety, process safety and statutory frameworks.

IEC 61508

IEC 61511

ISO 31000

API 520

API 521

API 2000

NFPA

CCPS

OISD

Petroleum Rules

SMPV(U)

IEC 62305

Related Engineering Services

Explore other TecGeetha engineering service domains connected with process safety projects.

Process Engineering

Process design, simulation, hydraulic analysis and EPC deliverables.

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Mechanical Engineering

Static equipment design, thermal rating and vendor documentation support.

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Piping Engineering

Layout, 3D modelling, isometrics, line list and piping deliverables.

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CFD Simulation

Dispersion, ventilation, fire, flow and heat transfer simulation studies.

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Need Process Safety & Risk Engineering Support?

Connect with TecGeetha Consulting for HAZOP, HAZID, QRA, SIL, SIMOPS, safety audits, emergency planning, surge analysis, statutory certification and operational excellence support.

Request Process Safety Support